Complete Vanagon Restoration

Embarking on a complete Vanagon restoration is not merely a project; it’s a journey through time and craftsmanship, a labor of love that honors an iconic piece of automotive history. The Volkswagen Vanagon, with its distinct shape and timeless appeal, has captured the hearts of enthusiasts for generations. From its classic T1 and T2 models to the more modern T3 and T4 iterations, the Vanagon is a symbol of nostalgia and adventure. This restoration journey is a testament to preserving the spirit of exploration and the joy of owning a piece of cultural heritage. In this comprehensive guide, we will delve into the intricate process of breathing new life into a Vanagon, celebrating its legacy while ensuring it continues to traverse both roads and memories for years to come.
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Vanagon Restoration: Reviving the Classic

Vanagon restoration is a labor of love, a process that involves bringing a classic Volkswagen Type 2 back to its former glory. The VW Vanagon, known for its iconic design and cultural significance, has a devoted fan base that treasures these vintage vehicles. Whether you’re a seasoned mechanic, a DIY enthusiast, or simply someone who wants to preserve a piece of automotive history, a Vanagon restoration project is a rewarding endeavor that combines nostalgia, craftsmanship, and adventure.
Steps For Vanagon Restoration:

Step 1: Finding the Right Vanagon

The heart of this conversion is the 2.2-liter Subaru engine, known for its durability, efficiency, and performance. It provides a significant power boost compared to the original Vanagon engine, enhancing both acceleration and top-end speed.

Step 2: Assessment and Planning

Before diving into restoration, it’s essential to thoroughly assess the condition of your Vanagon. Identify areas of rust, mechanical issues, and any body damage. Create a detailed plan that outlines your restoration goals, budget, and timeline. Deciding whether you want a full restoration, a custom build, or a preservation project will help guide your efforts.

Step 3: Mechanical Restoration

Mechanical restoration is at the heart of any Vanagon project. This involves rebuilding or refurbishing the engine, transmission, suspension, brakes, and electrical systems. You may opt to upgrade components for improved performance and reliability. It’s essential to address any issues that could affect the vehicle’s safety and drivability.

Step 4: Bodywork and Paint

Bodywork can be one of the most time-consuming aspects of Vanagon restoration. Repair rust, dents, and structural damage as needed. Ensure that the body is straight and free of imperfections before moving on to the paint job. Many restorers choose to retain the classic VW color scheme, while others opt for custom paint and graphics.

Step 5: Interior Refurbishment

The interior of a Vanagon is where you’ll spend most of your time, so it’s essential to create a comfortable and functional space. Restore or upgrade the upholstery, dashboard, and cabin fixtures. Some restorers maintain the original look, while others modernize the interior for added comfort and convenience.

Step 6: Accessories and Features

Consider the features and accessories you want to add to your Vanagon. This might include a pop-top roof, a camper conversion, modern audio systems, or safety upgrades. These additions can enhance your driving experience and make your Vanagon restoration truly unique.

Step 7: Final Assembly and Testing

As your Vanagon restoration nears completion, carefully reassemble all the components. Perform thorough testing to ensure everything works correctly, from the engine to the lights. Take the time to address any final details and adjustments.

Step 8: Preservation and Maintenance

Once your Vanagon restoration is complete, it’s essential to implement a regular maintenance schedule to keep it in top condition. Store the vehicle in a climate-controlled environment, and take it for periodic drives to ensure everything remains in working order.

Vanagon restoration is a labor-intensive process that demands dedication, skill, and passion. It allows you to revive a classic vehicle, preserving its historical and cultural significance. Beyond being a rewarding project, a restored Vanagon is an open invitation to explore the open road in style, whether you’re embarking on a cross-country adventure or simply relishing the nostalgia of a bygone era.

Vanagon Sand Blasting

Taking the paint down to bare metal   reveals what is really going on with your vehicle.     This will allow us to address issues that are hiding instead of scuffing over damaged areas and painting.  Rust could be hiding and now can be exposed to where we can treat the area or replace the metal if needed.  Quick and thick body filler jobs  can now be exposed and the metal can get straightened correctly with minimal filler.

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Available Services:

  • Used vehicle location services.
  • Restorations in progress: Westfalia full camper, weekender, diesel, gas, manual, automatic, Syncro, 2wd, 1.9, 2.1, Subaru 2.2.
  • Pre-purchase inspection services.
  • Consultation services: Estimate for your build sheet, vehicle selection, engine selection, paint selection, upholstery options, upgrades...
  • Various paint job options depending on budget ($12,000-$40,000+ depending on vehicle condition).
  • Complete disassembly every bolt and reassembly inspecting every part and replacing if necessary depending on budget.
  • Electrical services: Diagnostic trouble shooting, harness repair, harness conversions for engine swaps, stereo systems, add led lighting, add usb ports, lithium ion battery upgrade, second battery isolator, in dash ac, adding alarm with power door locks, adding power windows, mirrors, back up camera, finding shorts...all electrical needs.)
  • Mechanical services: Engine diagnostics, engine rebuild, Subaru swap, diesel swap, TDI swap, upgrade from 1.9 to 2.1, add power steering, lift kits, big brakes, stainless steel coolant lines upgrades, fuel tank service... all mechanical needs.
  • Upholstery services: Repair upholstery, custom upholstery, carpet, headliners, pop top tent mold remover, pop top tent replacement, add new pop top headliner, upgrade door panels to abs with new foam and material, seats, upper bunk boards, Recaro seats upgrade... all upholstery needs
  • Add Front aftermarket AC or repair rear AC
  • Window tinting: Removal of glass and reinstall, tint while windows are out, paint while windows are out, rust repair under seals.
  • Powder coating
  • Accessories installation: Awnings, roof racks, custom bumpers, solar systems, big brakes, seals, headlight upgrades, lift kits...
  • Cabinetry: Complete removal of cabinets and refurbishment services, add new laminate, molding, remove peeling off paper, Truck fridge installation kits

Ready To Get Started on Your Project?

Our team at Westy World is standing by to help you rebuild your dream Vanagon.
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